As part of a project to proactively manage conformance to plan and support the continuous improvement process, dynamic excel based production line sequence plans were implemented to identify operational variances at SKU level and to automatically generate Management Reports.

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The production line level Sequence Plans allowed item SKUs to be planned in sequence with detailed start, finish and item to item change times. The plans were also developed to be dynamic so on completion of a product, the start time of the subsequent product(s) would realign to provide real time projected production data. Management reports were developed from the data captured to identify variance to efficiency targets.